Descripción

Alfa Laval is the leading supplier of process equipment and process lines to starch industry all over the world. More than half of the 60 million tons of starch produced each year throughout the world passes through Alfa Laval equipment and systems. Developed particularly for starch production, Merco separator provides an ideal combination of high flow capacity and low energy consumption. Merco’s well-known sturdy design ensures long service life, reliable uptime and low maintenance costs. Robustness and efficiency combined
  • Increased separation capacity
  • Simplified maintenance and service
  • Easy installation
  • Low power consumption
  • Possibilities for upgrade
The Merco is a nozzle centrifuge designed for continuous discharge of solids, specially developed for the starch industry. The centrifuge is equipped with a motor, a self-cleaning strainer for the feed, speed and vibration sensors, oil temperature sensors for the spindle bearings and the motor winding, a hydraulic power unit for the lifting hoist, a set of special tools and a standard set of spares. The benefits of the new Merco 32 True working horse The Merco design is well proven and well known in the starch industry, and associated with high and stable performance.
  • Smart design with long spindle and hanging bowl
  • Stable high quality and high yield
  • Patented power saving nozzle design
  • Low spare parts demand and cost
  • Easy to keep the bowl clean
Merco 38 Dedicated starch centrifuge
  • up to 30% capacity increase
  • up to 25% power reduction
  • Better yields at the same capacity and cleaner process water
  • Max. bowl speed at 50 Hz - 2950 rpm
  • Installed power - 225/260 kW
Merco range for starch industry The Merco range of separators are different from conventional multi-purpose nozzle centrifuges, specially developed to meet starch processing requirements. These involve high solids loads and continuous discharge, combined with a need to avoid nozzle blockages. Merco nozzle centrifuges are now widely used in the starch industry for processes that include primary starch separation, gluten thickening, mill stream thickening and the clarification of middlings. As part of this, they are used for classifying, concentrating and washing solids, and for clarifying liquids that contain relatively high concentrations of solids. The key feature of the Merco design is a special recirculation system in which solids can be recirculated to the nozzles at the edge of the bowl, at the same time as wash water is added. This unique capability means users can adjust production settings while the system is in operation, simply by varying the nozzle draw-off. The operator can change the split and the concentration by a simple adjustment of the underflow draw-off valve in the discharge line. This provides a uniquely efficient way to control the separation process by determining exactly how much underflow is to be removed, how much is to be recycled back to the rotor and how much wash water is to be added. This also makes it possible to use large-diameter nozzles that can deal with variations in feed concentration, as well as helping prevent blockages. This in turn makes the unit more versatile, and makes it easy to vary procedures based on the characteristics of individual feed flows. A wide range of different Merco models is currently available, with capacities of up to 1,000 tons per day. How it works The disc stack centrifuge at the heart of the Merco design employs centrifugal forces of up to 10,000 G to force the denser solids in a feed flow outwards against the bowl wall, while the less dense liquid phases form concentric inner layers. Special “disc stack” plates provide additional surface area for these solids to settle on, speeding up separation dramatically. The two different liquid phases meet at the interface position. To achieve concentration and separation with maximum efficiency, Merco centrifuges feature over-sized nozzles and larger openings between the discs. The bowl is driven by a vertically mounted motor, via two bound V-belts. A large number of nozzles are placed around the periphery of the bowl, at a narrow angle from the tangent, in order to recover energy from the material being discharged through the nozzles. These nozzles are made of tungsten carbide, so they can withstand the effects of abrasive solids. The Merco centrifuge is also equipped with sensors for monitoring a wide range of different parameters, including bowl speed, vibration and bearing temperature. The Alfa Laval Merco design is unique in making it possible to alter production settings while in operation, simply by adjusting the underflow draw-off valve in the discharge line. To reduce maintenance costs and keep repair downtime to a minimum, the bowl is supported by a special overhead bearing cartridge with a very long service life. It is also quick and easy to replace when necessary. ''